How We Became Egypt’s First Net-Zero Stone Factory

How We Became Egypt’s First Net-Zero Stone Factory

At Almotassem-Zein, we are committed to delivering top-tier quality and service while prioritizing environmental responsibility. As Egypt’s first net-zero stone factory, we have adopted sustainable initiatives, including 100% solar energy consumption, water recycling, and innovative waste

transformation.

Here’s a closer look at how we achieve sustainability:

1.100% Solar-Powered Energy

We are proud to be the only net-zero stone factory in Egypt, covering our entire energy consumption through solar power. Our advanced solar panel system generates sufficient energy to run our operations efficiently. During low energy consumption periods or holidays, we contribute excess solar power to the main grid, helping to reduce carbon footprints beyond our facility.

2.Efficient Water Recycling System

The stone industry is known for its high water consumption, particularly in stone cutting and cooling processes. To combat waste, we implemented an advanced water purification system that separates dust and particles, enabling complete water recycling for production use.

Key Highlights of Our Water-Recycling Station:

• 5000 L/min water purification capacity

• Equivalent to 300,000 L/hr or over 1 billion liters annually

• Significant reduction in water waste and consumption

This ensures that our operations remain sustainable while conserving valuable water resources.

3.Recycling Waste & By-Products

At Almotassem-Zein, we believe that waste can be transformed into valuable resources. Our raw material, stone, generates significant waste at various production stages. Instead of discarding these by-products, we recycle them into new applications.

Types of Recycled By-Products & Their Uses:

Stone Powder:

Extracted via our water-recycling station, this fine powder is used as filler for bricks and plaster in the building industry. Additionally, due to its high calcium carbonate (calcite) content, it serves as an effective fertilizer.

Medium-Sized Stone Fragments: 

These are repurposed into mosaics and decorative accents, adding artistic value to sustainable construction.

Small & Tiny Stone Fragments:

Crushed into gravel, these fragments contribute to our terrazzo product line, landscaping designs, and low-performance concrete mixtures.

4.Energy Optimization

To maximize energy efficiency, we have invested in dynamic capacitors that enhance our power factor to nearly 1.0. This results in optimal energy use with minimal waste. Additionally, our administrative building follows passive design principles, incorporating:

• Natural lighting to reduce electricity dependency

• Efficient air circulation for minimal HVAC energy consumption

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Why it matters?

At Almotassem-Zein, sustainability isn’t just a goal—it’s how we operate. By integrating sustainable solutions, we reduce industry impact while maintaining exceptional product quality. Our approach proves that industrial progress and eco-consciousness can coexist.

Here's some FAQs to help you out

What does net-zero mean in the stone industry?

It refers to balancing energy use with renewable sources while minimizing waste and emissions.

How does solar power help?

It eliminates fossil fuel dependence, cutting emissions and reducing environmental harm.

What happens to production waste?

We recycle all by-products into construction materials, and decorative elements, and more.

How does water recycling benefit the environment?

By reclaiming 1 billion liters of water annually, we minimize waste and conserve a vital resource.